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Wire Harness Repair & Manufacturing

Avionics Harness Remanufacture

Main avionics harness remanufactured to drawing, labelled and bench-verified before installation.

Bundled aircraft wiring harness with labelled connectors, isolated

The Work

What was involved.

The original main avionics harness was no longer available and the installed assembly had deteriorated past repair. A complete replacement was manufactured to drawing with correct wire, connectors and terminations, labelled throughout, and continuity and function verified on the bench before it went near the aircraft.

Result

Main avionics harness remanufactured to drawing, labelled and bench-verified before installation.

Capability

Wire Harness Repair & Manufacturing

Harness repair and manufacturing, from single connectors to full remanufacture.

Process

How this kind of work runs

Every job follows the same four steps, so you always know which stage yours is at.

  1. 01

    Assess & define

    Inspect the existing harness or drawing and agree exactly what needs to be made or repaired.

  2. 02

    Materials & preparation

    Correct wire, connectors, backshells and protection selected for the application.

  3. 03

    Build or repair

    Assembly routed, terminated, protected and labelled to the agreed configuration.

  4. 04

    Test & deliver

    Continuity and function verification, documentation, and delivery ready to install.

Next Step

Similar problem?
Or a stranger one?

Most of the work worth talking about started as something another shop had already looked at.